What made me realize things were not going well was the amount of residue now covering my leca as opposed to the old stuff which has none on it even now after several years of use.
There may be more to that residue development than you realize.
First, if the medium stays wet, there will be no residue, as that only happens when the concentration of dissolved matter in the liquid becomes too great as the water evaporates.
The residue can be from your irrigation liquid - i.e., the dissolved solids in the water, plus fertilizers. If you use softened water, that salt alone will build up to toxic levels relatively quickly. (Also don't forget that the amount of salt left in the water supply by a softener is highly variable, and can change over time. That lone could be part of the issue.)
It can also be from plant wastes, suggesting you're not flushing the medium well enough.
It can also be remnants of the manufacturing process, suggesting that you didn't prep the material properly before use.
The presence of the residues on the top of the medium may actually be indicative of something good:
ALL types of potting medium components absorb minerals and plant wastes. As the particles dry, the absorbed solution becomes concentrated, and the dissolved minerals precipitate as solids in the interior of the particles (keep them moist, and that doesn't happen). With repeated saturation/drying cycles, the buildup is greater and greater, ultimately reaching toxic levels.
The structure of the porosity within the particles determines the rate at which those residues can be redissolved, hence "cleaned out" of the medium. If it cannot be "extracted" easily, it stays in the particle, and continues to build up. if it is easily extracted, on the other hand, then it will show up more as a residue on the dry, top surface of the medium.
So, the presence of a residue on the top surface of the medium indicates that the material actually absorbs better, and more-importantly, releases what it has absorbed more fully that the "non-residue" material.